Manual investigation
Engineers search NCRs, emails and folders to reconstruct what happened before.
→ Hours lost per event Governed AI for manufacturing quality
Smarter quality.
Lower cost.
Close corrective actions faster, find repeat failures sooner and recover valuable engineering capacity—without replacing your existing QMS.
✓ Human approval by design✓ Source-linked outputs✓ Read-only start
QUALITY COST OVERVIEW£486,240Annual cost of poor quality
LIVERECOVERABLE VALUE£117k
CAPACITY RELEASE914h
OPEN CAPAs24
●
REPEAT FAILURE DETECTEDCNC dimensional variance
↗Linked to 6 previous events
✓
EVIDENCE COVERAGE92%
BUILT FOR AUDITED MANUFACTURERSISO 9001AS9100IATF 16949ISO 13485
THE HIDDEN COST
Your quality system records the problem.
It doesn’t always reduce the work.
Quality teams lose thousands of hours to fragmented data, repetitive administration and failures that should never have recurred.
Recurring failures
Similar issues are described differently, hiding patterns across products and sites.
→ Scrap & rework repeatInvisible quality cost
Labour, failure and disruption costs stay disconnected from improvement priorities.
→ Value stays unprovenTHE QAI INTELLIGENCE LAYER
Five capabilities.
One measurable outcome.
QAI works alongside your existing systems—turning fragmented quality data into controlled actions, faster decisions and financial value.
⌁
CAPA Intelligence
Build stronger investigations with similar-event retrieval, evidence-gap checks and source-linked drafts.
↗£
Quality Cost Intelligence
Connect scrap, rework and failure data to a financial view of your highest-value opportunities.
↗⌁
Trend Intelligence
Normalise events and surface repeat defects, supplier deterioration and emerging process risk.
↗▤
Audit Intelligence
Prepare clause-to-evidence maps and audit packs with every source visible and controlled.
↗◫
Management Review
Turn approved KPIs and actions into leadership-ready quality reviews in a fraction of the time.
↗A PRACTICAL PATH TO VALUE
Scan. Pilot. Scale.
Start small, prove value against a baseline and expand only where the evidence supports it.
Quality Cost Assessment
Map workload, cost of poor quality, data readiness and the highest-value AI opportunity.
£3,500 fixed fee50% credited against a pilot commissioned within 30 days.
AI Transformation Pilot
One site, one quality workflow and one data source—with a governed solution and measured before-and-after value.
£19,500 fixed scopeUp to 10 pilot users. Assured governance package available.
Managed Quality Intelligence
Production monitoring, value reviews, support and controlled expansion across workflows.
From £2,500/monthPer site, billed on a 12-month agreement.
MANAGED SERVICE PLANS
Scale at the level
your operation needs.
Every plan includes controlled AI workflows, source traceability, monitoring and a measurable value review.
One focused workflow
£2,500/ month
- One site and one workflow
- One connected data source
- Up to 15 users
- Monthly value report
Wider quality intelligence
£4,500/ month
- Up to three workflows
- Two connected data sources
- Up to 35 users
- Monthly value review
Regulated deployment
£6,500/ month
- All five intelligence agents
- Expanded governance controls
- Up to 75 users
- Validation and change support
Prices exclude VAT. Additional sites, data sources, on-site delivery and dedicated customer-cloud environments are scoped separately.
QUALITY SAVINGS CALCULATOR
Make the hidden
value visible.
Use four figures from your operation to create an initial opportunity estimate. Adjust the inputs and see the result instantly.
Illustrative estimate only. Every engagement begins with an agreed baseline.ESTIMATED ANNUAL OPPORTUNITY£98,784Get a detailed assessment ↗
Capacity released1,008 hrs
Administration savings£48,384
Failure reduction opportunity£50,400
Q✓
HUMAN
APPROVAL
APPROVAL
SOURCE
LINEAGE
LINEAGE
ROLE-BASED
ACCESS
ACCESS
GOVERNANCE BUILT IN
AI that supports judgement.
Never replaces it.
QAI drafts, detects and recommends. Your named quality professionals keep control of decisions, approvals and the official record.
- ✓Human approval gates
No autonomous CAPA closure, disposition or product-release decisions.
- ✓Evidence you can reconstruct
Sources, prompt version, user edits and approvals remain traceable.
- ✓Controlled, least-privilege access
Start read-only and integrate with your established roles and systems.
INDUSTRIES
Built for quality where
evidence matters.
▥
Aerospace
Traceable evidence and faster corrective action for demanding supply chains.
Discuss your industry ↗▥
Automotive
Better 8D throughput, recurrence detection and supplier-quality visibility.
Discuss your industry ↗▥
Medical devices
Controlled, human-reviewed quality intelligence for regulated environments.
Discuss your industry ↗▥
Precision engineering
Reduce recurring scrap and release scarce engineering capacity.
Discuss your industry ↗START WITH YOUR NUMBERS
Where is quality
costing you most?
Book a free 30-minute Quality Value Call. We’ll identify whether there is a practical, governed use case with enough measurable value to justify a paid assessment.
✓ No platform pitch✓ Clear next-step recommendation✓ Confidential conversation